Welding Versus Industrial Adhesives – A New Standard for Manufacturing?

Welding Versus Industrial Adhesives – A New Standard for Manufacturing?

 

All across the United Kingdom, 3M preferred convertors are finding themselves inundated with queries and requests from manufacturing businesses, looking to adopt custom adhesives into their manufacturing processes.  The reason being that as time moves forward, we are finding ourselves in an era where there’s pretty much no such thing as a joining requirement that a custom adhesive product cannot do better than any traditional method.  And given the way in which adhesives can be so much easier to use, safer to work with and cheaper to acquire, it’s little wonder so many are transitioning from traditional joining methods to bespoke adhesive products.

But what about welding?  Is it really true to say that the right custom adhesive products can replicate or even improve upon the strength, durability and quality of a welded joint?

The answer, quite surprisingly, is yes.  Even in the most heavy-duty manufacturing environments, adhesives are being brought in to not only replace, but to actually improve upon the properties of traditional welding.  Is likely to be some time (if ever) that welding is ousted from manufacturing settings entirely, but the rate at which it is being replaced in many instances is quite incredible to say the least.

But given the fact that welding has been tried, tested and trusted for so many generations, what is it about industrial adhesive products that makes them a superior choice?  Or more importantly, why should you actively consider making the switch for your own business?

1 – Easier to Work With

Well, as previously mentioned there is the way in which custom adhesive products can be exponentially easier to work with.  The media benefit of this being the fact that there is practically no learning curve whatsoever, with regard to required training and education.  With welding, employees will either need plenty of relevant experience or extensive training, in order to get the job done adequately.  With custom adhesive products, it is often almost impossible to get it wrong.  And the easier products like these are to work with, the more consistent and indeed excellent the results that can be expected in turn.  Welding is a demanding and relatively complex process – bespoke industrial adhesives are the exact opposite.

2 – Equally Strong Bonds

As for the all-important matter of bond strength, custom industrial adhesive products are being designed, developed, supplied and used right now which are every bit as strong as welded bonds.  In fact, in some instances they can even be considerably stronger and more versatile as well.  The simple reason being that when you work with traditional welding processes, you are relatively limited with regard to compatible materials.  With industrial adhesives created specifically for your own exact manufacturing purposes, they can be designed to function flawlessly with absolutely any materials and in any circumstances/conditions.  Whatever it is you wish to join, fundamentally flawless joins are always possible with the right adhesive.

3 – Invisible Bonds

Also worth bearing in mind is the improved aesthetic value comes with absolutely invisible bonds.  With traditional welding, even when accompanied by the most meticulous finishing processes possible, it is still very difficult to create truly invisible bonds.  And in instances where near-invisible bonds are possible, it can be a very time consuming and costly process.  With custom adhesives, everything that is required to create a flawless and reliable bond is kept entirely invisible and away from view.  So if aesthetics are of any importance when it comes to whatever it is you are manufacturing, this should also be taken into account.

4 – Reduced Manufacturing Costs

Working with custom adhesives can reduce manufacturing costs in a variety of ways.  First of all, the actual adhesive products themselves are significantly less expensive than those required for any comparable joining methods – welding included.  Secondly, little to no additional equipment is required – certainly not the same extent as the expensive equipment and tools required for welding. Next, there is the way in which training and staffing costs can be significantly reduced, given the way in which no specific experience or expertise may be required.  And of course, the fact that it is possible to speed up the production process while at the same time potentially improve product quality speaks for itself in terms of value.

5 – Improved Health and Safety

Last but not least, welding can – for obvious reasons – be a fundamentally hazardous approach to joining materials.  Even when carried out by those with significant training and experience, it is still impossible to rule potentially catastrophic accidents out of the equation.  By contrast, working with bespoke adhesive products can be significantly safer – particularly when health and safety has been considered during the design and production process of the adhesive itself. 

 

 

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Here’s how you can avoid the most common deep drawn problems

Here’s how you can avoid the most common deep drawn problems

When people see a deep drawn finished product, they tend to think that it looks so simple and that it did not take too much time to make it look that way, but they could not have been any more wrong. The deep drawing process is much more complex than it seems and numerous problems may occur while deep drawn cases and other such products are manufactured. Here are some examples of the most common deep drawn problems and how they can be avoided.

 

Wrinkles (mostly on the top edge)

One very common problem that may occur during the deep drawing manufacturing process is related to wrinkles and it mostly has to do with the blank holder. It may happen for the holder to be unbalanced or too tight which causes the metal to not flow accordingly, thus making wrinkles appear on the top edge. This also happens when the blank presents a burr along the holding edge. It is recommended to check these aspects from the very beginning in order to avoid such problems.

Metal fracture

Another very popular problem in deep drawing is related to metal fracture and there are several causes that can lead to this to happen and one very good example is the clearance between the die and the punch. In case this clearance is too large, too small or is uneven, chances for the metal product to be fractured or cracked during the deep drawing process are quite high, which is why you should check the clearance before the process starts.

Fractures or cracks at the bottom of the cup

The condition of the blank holder and the blank are extremely important in this process because it may happen for fractures to occur at the bottom of the cup. You need to ensure the surface is neither galled, nor nicked, because otherwise, the flow of metal into the die is significantly reduced and the finished product will not meet the specific requirements.

Upper rim is uneven

It is essential that the top rim is concentric and even in order for deep drawn parts to have the desired shape and size. If it happens for this rim to be uneven, it usually results in punch die alignment of poor quality, not to mention that the die draws higher amount of material, which implicitly prevents an even upper rim to be formed.

Excess material

Last but not least, excess material is another very popular problem experts may deal with during the deep drawn manufacturing process. There are two main situations in which this may occur: either the die clearance is smaller than usual, or the material is thicker than it is supposed to be. Regardless the condition, the result is the same: excess material at the top.

All things considered, these are some of the most common deep drawn issues that can occur during the manufacturing process. In case you need the services of a deep drawn company, it is advisable you do some quick online research and select the best one in the industry to benefit from desired results.

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Business cards and their importance

Business cards and their importance

 

The importance of business cards has been often disputed in the business world. Now that we are living in a digital era, are they still useful? Well, business cards remain necessary among entrepreneurs for a variety of reasons. Although you might think they are something that cannot influence your success in any way, the reality is different. There are a few essential reasons, why business cards are still relevant, and will probably be for a long time. Moreover, it is extremely easy to find a reputable Toronto printing company to create the perfect cards for your particular needs. Read the following info and you will understand better the importance of business cards:

They increase business opportunities

You have the possibility of coming across a potential client or a business collaboration opportunity almost everywhere you go, regardless if it is at the grocery store, at an event or when traveling, so having a business card with you gives you the chance to create the professional contacts you need. While not making an inappropriate suggestion such as asking for a person’s phone number of email, you will give people the chance to contact you, if by any chance they are interested in your business’ potential. This is a professional move to make, and it will certain gain you some unexpected advantages. With so many opportunities waiting for you, being prepared at all times is certainly a wise move to make.

Giving your business legitimacy

Small businesses have difficulties in keeping up with their larger competitors, which have already put their name on their map. Business cards are a great way to determine people to believe you are running a real business, and are reliable to work with. This aspect will give you the legitimacy you need in order to climb the ladder of success, and expands your business’ horizons as much as possible. This advantage is certainly one that cannot be neglected, so you should give the topic more consideration.

They add a personal touch to your business

Taking the time to create the perfect concept for a business card means you are dedicated to what you are doing, and your clients and business partners will be able to notice that. A card can add a personal touch to any business, people will be impressed to see that you value authenticity.  Nowadays when technology has taken over, and when the market is highly competitive, regardless of domain, you can still set yourself apart with this simple yet efficient marketing strategy.

You might be wondering why business cards are still relevant in a digital era, but now that you have read these details, then perhaps things are clearer. However, in order to benefit from all that business cards can offer you, they should be designed by professionals. This means looking for a reputable printing company that can bring your own ideas to life, and provide you with high quality printing services. Look online for a company of this kind, choose your design, and place an order.

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Maintaining your power generator – tips and tricks

Maintaining your power generator – tips and tricks

It is generally agreed that a power generator is quite handy in many situations. Besides the fact that they come as a godsend whenever a blackout occurs, they can also be used to provide electricity in remote areas, which is definitely a great thing. However, in order to extend its lifespan and to ensure it works properly for longer period, you first need to select a reputable company that provides high quality products, such as  http://www.kentecgenerators.com/ and then you need to apply these tips and tricks presented below.

 

Service the generator once in a while

One great way to ensure the generator works properly is to service it at least twice a year. Keep in mind that this should be done even though you do not use the generator too much. Not using it for a longer period can cause low battery voltage, which eventually leads to improper working system, so it is highly recommended to have the device checked by a professional every once in a while, whether you use it or not. Experts recommend generator owners to service the devices during spring or fall, because chances for blackouts during these seasons are lower.

Check it yourself

Whenever you are about to start it up, it is advisable to take a careful look at it in order to ensure there is no leakage and there are no corroded elements, stuck buttons, frayed wires or loose wires for instance. What is more, the area surrounding the generator should also be clean, so ensure there are no leaves or any dirt around, because debris can get into the generator and it can cause some serious damage.

Change the lubricant oil

This is a task you can do it yourself, but keep in mind that you should follow the manufacturer’s instructions to ensure everything turns out to be just right. The lubricant oil can be changed once a year, whether the generator is used during this period or not. Keep record of every inspection you operate and of every change you make to the device.

Store it in proper place

Clean the generator after every use also helps extending its lifespan. This involves removing mud, grease, fuel, and any other sort of debris that can eventually affect the generator’s good condition. The place where you are about to store it should be clean, without any signs of moisture or water.

To conclude, these are some useful tips and tricks to help you maintain the power generator in good conditions for as long as possible.

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How is technology influencing HR?

How is technology influencing HR?

Technological evolution has revolutionised almost any aspect of our lives, from human interaction to purchasing goods and services. Cell phones, internet and computers have contributed to a new context where everything takes place by the means of innovative devices and strategies. This has also happened in the HR sector, where more and more processes are now performed through specialised systems and tools. It is still not known how this is going to affect the domain, but apparently the changes are positive. However, even if some people consider that technology is going to replace the human element in human resources, this is not actually true, since it is not aimed to eliminate processes, but rather streamline them. Here are some examples of useful innovation in HR, which have been made possible due to technological evolution. These will help you understand which the most popular current trends are and how you can take advantage of them:

 

  1. Virtual profiles

The social media is probably one of the most developed branches of marketing and virtual communication. There are special platforms for almost any category of users, and the job market is no exception. These work as same as any virtual social network, except that your profile is used by employers to find out professional details about you. If you will, you could say that these are similar to virtual CVs. The only difference is that you do not have to apply for a particular job, because anyone can see your profile and decide whether you are suitable for their vacancies or not. This type of platforms is extremely useful when it comes to headhunting, because they offer employers access to relevant details about a large number of potential candidates.

 

  1. Online advertising platforms

Whether you are looking for pharmacist jobs, sales positions or any other post in the medical sector and not only, you are likely to find these on dedicated online platforms, in charge with promoting vacancies. These web sites work as mediators between employers and potential employees. On the one hand, they support employers by advertising their offers and giving them access to a large pool of applicants, while on the other hand, they help candidates choose from the most diverse job offers. It seems that gradually, these have replaced newspaper, TV and other job advertising methods.

 

  1. Online recruitment

When it comes to HR processes, recruitment is probably the sub domain that has been the most significantly impacted by technology. And besides screening and job advertising, maybe the most important part is the actual selection. Online interviews, for instance, are more and more popular nowadays and this is something beneficial for both parties involved in selection. It allows candidates to apply for posts that are located in another city and even country, thus providing more flexibility and convenience. All in all technology has made recruiting more efficient and effective.

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Here is everything you need to know about gaskets

Here is everything you need to know about gaskets

Gaskets are versatile and resilient mechanical seals, yet they are significantly undervalued. What a seal does is ensure the function and durability of your car. Practically, it plays the most important role in the performance of your car: not only does it protect the interior components from impurities, but it also prevents these impurities from polluting the environment. Although mechanical seals are mainly used in the automotive industry, the need for strong seals is also present in other industries as well. To convince yourself, visit ontariogasket.com and find out where are gaskets needed so desperately. But since mechanical seals are such an important car component, you should be learning more about its function.

What a gasket is used for

Gaskets are commonly referred to as ‘joints’ or ‘seals’ and their role is to create a seal between two parts. This means that the mechanical seal can prevent both gas and fluids from leaking during high temperatures or even pressure changes.  The seals are usually placed between surfaces that are brought together and that cannot form a tight covering on their own. In order to ensure a tight seal, gaskets have to be compatible with the joining surfaces, reason why most of times soft materials like rubber are used.

Types of gaskets according to material

As a general rule, mechanical seals inherit the properties of the materials from which they are manufactured. The materials are selected based on the ability to withstand certain chemicals (like acids) or extreme temperatures and pressure. The most common types of gaskets are:

– Rubber gaskets are made from a wide range of elastomers, including neoprene, EPDM, nitrile and of course natural rubber. Mechanical seals manufactured from soft materials are generally used for applications such as pipes, heat exchangers and manways.

– Cork gaskets offer a higher degree of flexibility and compression. This is why they are used for applications that involve oil, solvents or fuel.

– Non-asbestos gaskets are made from compressed fibres combined with an elastomer binding. Common applications include steam water, acid and oil.

Industries in which gaskets are used

The reason why the vast majority of people do not appreciate gaskets like they should is that they are probably unaware of the importance that they have. Since seals can perform a number of functions, they are used to a high extent in industries such as the automotive, aviation, aerospace, electronic. Mechanical seals keep foreign objects away from the operating mechanism.  However, mechanical seals are successfully used for engines or pumps. They ensure that the parts are perfectly sealed and that the engine’s performance is not disrupted.

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